Do You Know SHUAIRUI®The Dual-Station Brushless Internal Winding Stator Winding Machine Technology?

The dual-station brushless internal winding stator winding machine is an efficient and high-precision automated winding equipment designed for the internal winding process of brushless motor stators. The equipment adopts a dual-station parallel operation mode, which can simultaneously complete the winding tasks of two stators, significantly improving production efficiency. It is suitable for large-scale production in the automotive industry, home appliance industry, tool industry, industrial industry and other fields.

Core structure and function

1. Double-station winding system: The double-station brushless inner winding stator winding machine is equipped with two independent winding stations, and the servo drive system is used to achieve precise indexing and synchronous control.

2. Inner winding technology: The needle-type inner winding solution is adopted, and the winding needle is directly inserted into the stator slot for precise wiring, ensuring that the enameled wire has no crossover or overlap in a small space.

Technical advantages

1. Efficiency improvement: The dual-station design doubles the production capacity compared to the single-station equipment, and the winding cycle of a single piece can be compressed to less than 20 seconds (depending on the complexity of the stator).

2. Accuracy guarantee: The dual-station brushless internal winding stator winding machine uses an absolute encoder and linear guide rails, with a winding position accuracy of ±0.01mm and a turn-to-turn consistency error of ≤±1 turn.