Solution to the Problem of Rotor Winding with High Slot Fill Rate

Manufacturers who produce motor rotors are likely facing the same production dilemma: when trying to improve motor performance and increase slot fill rate, it is easy to encounter issues such as wire coming out of the slot or copper wire being scratched and damaged, leading to a surge in defective products and a large amount of copper wire being wasted. This not only raises production costs but also seriously affects production efficiency and product quality stability

Targeting this core industry pain point, Shuairui has exclusively developed a high-slot fill rate rotor forming winding machine, precisely addressing the shortcomings in high-slot fill rate winding production. The equipment is equipped with a stable and precise tension control system, combined with a high-precision wire arranging mechanism, ensuring that the winding is evenly and tightly arranged with neat wiring, fundamentally preventing wire damage and slot rejection issues.

Compared with traditional equipment, this machine can stably increase slot fill rate by 7%-12%, with extremely high product consistency, significantly reducing defect rate and copper wire loss. The equipment has a wide range of applications and can meet the mass production needs of high slot fill rate rotors for motorcycle motors, automotive EPS motors, power tools, and various industries, helping factories improve quality, reduce costs, and increase efficiency.

Shuairui Automation was established in 2012, focusing on motor production specialized equipment, integrating research and development, manufacturing, sales, and after-sales service. Its main products include motor assembly lines, brushed/brushless rotor/stator production lines, and various types of specialized single machines.

We sincerely invite customers in need to visit Shuairui Automation for inspection and consideration. Welcome to call: 18962186860 for consultation and negotiation.